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A chainsaw is a necessary tool for so many jobs, especially when you're working on cleaning up overgrown landscaping or stocking up on firewood. But, while very helpful, a chainsaw can also be dangerous if not used properly. 

Before cutting anything with a chainsaw, it's important to know all safety protocols to avoid injury. One of the most important things you can do is ensure all parts are working as intended. This helps you prevent breakdowns and malfunctions that can also lead to accidents. 

The chainsaw clutch is one part of the machine that needs to be maintained and replaced regularly. Read this guide to find out everything you need about chainsaw clutch problems and how to fix them. 

What is a Chainsaw Clutch?

In order to complete the tasks it's designed for, a chainsaw needs to be full of a lot of power. Without power, there's no way it'll be able to break through the wood or other materials. The chainsaw clutch assembly is where most of the power will come from. 

Essentially, the clutch transfers the power from the engine to the chain and blade system. As the engine spins, it creates a force that pushes the clutch to move the blade chain around. When it's not working, you'll experience a whole host of issues which is why it's important to change it out with a new clutch as fast as possible. 

Some of these issues are easier to spot than others. Here's a list of some of the most common signs you should be on the lookout for. 

7 Signs of a Bad Chainsaw Clutch

Engine Stalling

When you're looking to use a chainsaw, you definitely want it to work without any interruptions. If you start to notice that your engine is stalling and the power is cutting out when you're trying to use it, you might have a clutch problem. 

It could be that your clutch isn't transferring the power causing the whole machine to shut down. Switching out the part should fix the issue! 

Clutch Slipping

A chainsaw clutch slipping is one of the most common signs that you need a replacement part. In order for the machine to work, there needs to be a certain amount of friction to get the blade to move correctly. When that friction is gone, the clutch will begin to slip, and there won't be enough power to get the job done.

You'll notice the blade not moving as it usually does when the clutch slips too much. 

Not Cutting Correctly

The reason you need a chainsaw is to cut through very tough materials, like wood. If your chainsaw is having difficulty doing that, you know there is some kind of problem. There are a few reasons this could be happening, but it's a good idea to check the clutch to start. 

Vibration During Operation

It's normal to experience some vibration as you work with your chainsaw. However, when those vibrations become much stronger and interrupt your ability to get your tasks done, it's time to investigate. 

Sometimes these extra vibrations mean the clutch is having a difficult time transferring the power, and the blade isn't moving smoothly. A Stihl chainsaw clutch replacement can fix those issues and get you back to cutting with ease, as usual. 

Stops During Operation

One of the most apparent indications that you have chainsaw problems is when the whole thing stops mid-operation. But, of course, you never want your tools to quit while you're in the middle of a job. So checking out all the parts to see where things are going wrong should be your first step. Often, the clutch has worn out and needs to be replaced altogether. 

Creating Loud Noises 

No one who has used a chainsaw will say it was a quiet experience. The simple movement of the blade against the material you're cutting will make excessive noise. 

This is normal and nothing to worry about. It's when you notice your chainsaw is making unusual noises, whether that be in how they sound or their volume, that you need to start doing some investigating. For example, a struggle with the clutch can result in a loud noise when you're trying to start it up. 

Runs Sporadically

Any inconsistency in your chainsaw's ability to function indicates that you may be having issues with the clutch. Chainsaw care is vital in keeping your machine working whenever you need it. And that always includes replacing parts that are worn down or broken. 

How to Replace a Chainsaw Clutch

Once you've determined that you need to move forward with a chainsaw clutch removal to get your machine working correctly, you'll want to be sure to do it right. 

First, you'll want to remove the chainsaw clutch cover and disassemble the bar and chain. All while you ensure everything is solid and won't continue moving as you make the repairs. From there, you can remove the clutch and sprocket from their set place. Simply replace it with the new parts and assemble the chainsaw. 

It's a good idea to do research before starting this project to be sure you're taking all the right steps. You'll also want to maintain proper maintenance to get the most out of your replacement parts. 

Get Your Replacement Chainsaw Clutch Only At Jono & Johno 

Regular maintenance of your chainsaw is essential, especially if you rely on it for cutting firewood or clearing vegetation during bushfire season. Ensuring your chainsaw is in top condition is just one part of fire preparedness—learn more about how to prepare for bushfires here. Instead of fighting with your machines to complete the tasks, you'll be able to move through the job with ease and precision quickly. This simple maintenance tip will keep your chainsaw from causing you any problems. 

The key to success with any chainsaw clutch adjustment is to use high-quality parts built to last. Our selection at Jono & Johno will do just that. Check us out today to find what exactly you're looking for! 

Charlie Johnson

Co-Founder & Director, Jono & Johno

With a passion for business that started at just ten years old—when he and Grant, ran a worm farm out of an old bathtub—Charlie has played a key role in growing Jono & Johno into a trusted name in the industry. He oversees product sourcing, customer education, and the company’s online growth, ensuring customers have access to the right equipment and information to get the job done.

Through years of experience, Charlie has developed a deep understanding of the outdoor power equipment industry and is dedicated to helping customers find the right gear, troubleshoot common issues, and keep their machines running smoothly.

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